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On the Road

To make cars more comfortable, convenient, safe and secure, leading car makers such as DaimlerChrysler, BMW, Ford, GM and VW are using In-Vehicle Networking (IVN) systems that can consist of anywhere from 10 to 100 chips.

The primary IVN networking protocol, Controller Area Network or CAN, is used throughout the car in body, chassis and powertrain electronics. However, CAN, which is also used in a wide array of other industrial applications, assumes good connections and interference-free signals across the network. That’s a real challenge in the hot and electrically noisy world under the hood. You have the risk of physical damage to chips and wires, electromagnetic interference and emissions, high temperatures, plus a limited power supply.

How does Philips, arguably the world leader in automotive CAN innovation, solve these challenges? In a word: SOI. As the company states on the very first page of its IVN brochure, “Philips SOI (Silicon-on-Insulator) technology is the foundation for the outstanding performance of our IVN solutions. Developed specifically to integrate different device types - power, analog and digital - on a single die, Philips A-BCD (Advanced Bipolar- CMOS-DMOS) family of fabrication processes brings crucial protection to sensitive electronics, low power and superior EMC (electromagnetic compatibility) performance. This effectively eradicates potentially perilous miscommunication in the electrically noisy and hazardous automotive environment.”

With a run-rate of 3 million transceivers per week, all Philips’ latest CAN transceivers are fabricated using SOI technology. It’s no wonder they’re so popular: SOI makes integrating networks a lot easier for automotive designers. The EMC performance eliminates the need for complicated shielding systems that protect the wires and chips - and saves on vehicle manufacturing costs. SOI’s miserly consumption is easy on the power budget. And as they’re able to withstand temperatures of over 160°C (320°F), SOI chips can go where none have gone before.

So as more and more people start their car engines, chances are good they’re riding on SOI •

 

Overview of CAN physical layer characteristics and application areas.
Courtesy of Philips Semiconductors.
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Serious Signal Processing in a Small Package
by Eran Strod, Director of Product Marketing, Defense Electronics Group, Mercury Computer Systems, Inc.

Many defense electronics contractors have a need for advanced signal processing solutions that can fit into space constrained platforms, such as the new, smaller Unmanned Aerial Vehicles (UAVs), as well as in pods under manned aircraft and smaller ground vehicles.

The signal processing systems on all these platforms must be able to function under difficult environmental conditions, including excessive heat, humidity, poor air quality, high altitude, shock and vibration.

The MCP3 FCN multicomputer system module from Mercury Computer Systems meets these requirements, delivering highly flexible signal processing capability in a space-efficient, rugged 3U CompactPCI (cPCI) format. The MCP3 FCN employs both a 1 GHz SOI-based PowerPC 7447 and a Virtex II Pro P40 field-programmable gate array (FPGA). These two processing units are connected by means of a Discovery II bridge chip.

The SOI-based solutions, which Mercury first deployed in 2003, offer excellent low-power capability, making the devices ideal for embedded applications. The PowerPC 7447 delivers outstanding compute performance combined with low power consumption/heat generation, which is critically important to embedded defense electronics. The vector processing capability makes it especially well suited to signal processing applications. Application software can be partitioned so that certain algorithms like non-data-dependent operations go onto the FPGA, while data-dependent operations are sent to the PowerPC. Overall, the SOI-based solution offers a marked power/thermal improvement, and enables us to offer our customers higher performance per watt per cubic inch.

Fully capable of deployment in harsh environments, the MCP3 FCN module is available in both air-cooled and conduction-cooled versions. The conduction-cooled version is constructed with ruggedized mechanical casework that conducts heat to the edge of the board and also stiffens the board to withstand shock and vibration •
 
Mercury Computer System’s 3U CompactPCI rugged MCP3 FCN signal processing module employs an SOI-based PowerPC. The system is designed for deployment in harsh environments, such as in the high heat, humidity, shock, and vibration faced by this Predator UAV.
Photos courtesy of Mercury Computer Systems.
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Perfect Timing

Casio calls its new Atomic-Solar G-Shock watch “the hottest G-Shock available”.


As heralded in a recent press release, “The toughest watch in the world is now the smartest watch in the world.” It gets its power from the sun and its time from the Atomic Clock in Fort Collins, Colorado.

What is at the heart of this phenomenon? An SOI-based ultra-low power chipset from Oki Electric’s Semiconductor division. Oki engineers indicate that the SOI version of the chipset consumes about a quarter of the power of the bulk-substrate equivalent.

The solution enabled the Casio design engineers to incorporate solar power with a new RF calibration feature, which retrieves date and time data from the Atomic Clock several times a day.
Since launching the G-Shock line about 20 years ago, Casio has shipped millions. A favorite with celebrities, they are known for their unparalled durability. The G-Shock has attained cult status, complete with on-line discussion forums and an active collectors’ market. Look for the new SOI-enabled Atomic-Solar version to shoot to the top of the charts
 
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SOI for RF & Low Power ICs
by Christophe Desrumaux, Field Application Engineer, Soitec

When an RF chip is built on a bulk silicon substrate, the semiconducting properties of the silicon induce RF signal loss in the substrate. These capacitive and resistive losses negatively impact energy management.

The semiconducting properties of the silicon also induce transmission of parasitic interferences (crosstalk) (see Figure 1). Usage of an SOI substrate improves significantly the high- frequency behavior of the chip: first, because the buried insulating layer reduces part of the electromagnetic field propagation; second, because bonded SOI technology enables the use of a highly resistive (intrinsic silicon) handle wafer, dramatically reducing both resistive losses and crosstalk.

“High resistivity SOI” substrates open new perspectives for RF & SoC circuit designers. Functions (e.g., antenna switch) usually requiring expensive III-V compounds can now be integrated on silicon, reducing the overall system cost with comparable performance and a higher integration level. Denser chip layouts are also achievable thanks to insulation improvement (see Figure 2).

SOI also enables processed top layer transfer onto electronically inert substrates, (e.g., glass), further improving the RF performance.

As traditional benefits of SOI CMOS technology also include the speed versus power-consumption trade-off, this designates SOI as the ideal platform for low-power RF systems. It is compatible with lateral bipolar transistors integration and with future transistor architectures like FinFETs •
 

Figure 1: RF circuit on bulkFigure 2: RF Circuit on SOI using High Resistivity (HR) Substrate
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Reaching farther

by Bob Mariner, VLSI RESEARCH INC

Although the basic principles of Silicon-On- Insulator (SOI) technology are simple, the ramifications are far reaching. The use of SOI reduces parasitic capacitance around embedded circuit elements, reduces leakage currents, and enhances isolation between circuit elements.

These improvements affect switching speed, threshold voltage, power consumption, noise, and the minimum space needed between components embedded in the Integrated Circuit (IC). How these various benefits are used is for the IC designer to decide, based upon the various parametric trade-offs required to achieve optimal performance for each specific application. Although SOI has already established a strong foothold in production of high performance, power-hungry, microprocessors, it also offers equally strong benefits for other very different applications. Over the coming years SOI will be contributing major performance advances in RF, Analog, Very-Low-Power, High-Voltage, and Harsh Environments.

As of 2004, the semiconductor industry was already consuming more than 600,000 SOI wafers a year. Over the next five years, we expect to see this demand triple. SOI is not just an alternative to other emerging technology enhancements, such as Hi-K, SiGe, and Strained Silicon, but is more an umbrella environment within which all these others can function to help the semiconductor industry continue its quest for ever greater performance and functionality •
 
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