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SOI-MEMS in OIL EXPLORATION

By Vincent GAFF, TRONIC’S Microsystems

While microelectronics relies on SOI for its insulating layer, SOI-MEMS benefits from the single crystal silicon of the top layer and substrate. A good example is the latest product from TRONIC’S Microsystems, a French manufacturer of high-end custom components.

The geophone, a seismic vibration sensor manufactured for Sercel (the world leader in oil exploration equipment), benefits from the latest advances in SOI micromachining to reach resolution (mechanical noise) as low as 0.1µG. (Please see www.tronics-mst.com for a full case study.)

The transducer benefits from the excellent elasticity of the single crystal silicon to create springs extremely sensitive to seismic vibrations and highly resistant to mechanical fatigue. Used in a thick layer configuration, the SOI also provides:
A high signal-to-noise capacitive detection
A high resonant Q factor once packaged under high vacuum.

Finally, SOI allows a process simplification. The presence of three structural layers with perfectly controlled thickness avoids depositing and etching multiple layers of materials. Thus 3D microstructures can be built with only a few masks.

TRONIC’S Microsystems was one of the first commercial companies to introduce SOI for MEMS and is working on the industrialization of new SOI custom product concepts such as high performance gyroscopes •
 
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GaN On the Move


High Growth Projected for GaN
According to a recent report in “SST” magazine, the Silicon Valley-based market research firm Strategies Unlimited is projecting substantial growth for the gallium nitride (GaN) market. Worth $3.2 billion in 2004, the market is expected to increase to $7.2 billion over the next five years, making it one of the most successful compound semiconductor materials. The report, entitled “Gallium Nitride 2005 - Technology Status, Applications, and Market Forecasts”, says that white LEDs account for over half of the GaN-related LED market. It also sees big growth coming
from high-power LEDs for lighting, deep UV emitters, and laser diodes for optical storage. See http://su.pennnet.com for more information •


World’s Most Powerful AlGaN/GaN HEMTs
Earlier this year, Picogiga announced that its advanced epitaxial capabilities enabled the development of the world’s most powerful silicon-based aluminum gallium nitride (AlGaN/GaN) high- electron-mobility transistors (HEMTs). Picogiga developed the AlGaN/GaN HEMTs structure with its MBE process for material growth, providing the structures to the research and development group of TriQuint Semiconductor, a leading supplier of high-performance components, modules and foundry services for communications applications.

Silicon substrates have emerged as an attractive alternative to silicon carbide and sapphire for AlGaN/GaN HEMTs due to silicon’s good relative thermal conductivity, broad availability, consistency of supply and quality and proven cost-effectiveness •
 
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45nm Multi-Gated FET (MuGFET) Devices and Test Circuits on SOI

The reticle used for this wafer is a 45nm technology test vehicle. Lithography was done using a 193nm wavelength scanner. Devices are made on a Soitec™ UNIBOND™ SOI wafer (88nm Si thickness / 145nm BOx thickness).

Courtesy of Texas Instruments,
Infineon and Advanced Technology
Development Facility (ATDF, a
subsidiary of SEMATECH).


The reticle was designed to print fins down to 30nm fin width and it incorporated various capacitors, NMOS/PMOS/CMOS transistors (planar & non-planar), ESD structures, Kelvin structures and various test circuits (Ring Oscillators, loaded gates, Current Mirrors, OP-AMPs, SRAM cells, and reliability test sites).

Fully functional FinFET (two gates) devices have been demonstrated on this wafer and yield achieved is more than 90% functional sites. Tri-Gate devices were also built with the same test reticle and are also showing very promising results.

Near ideal DIBL and Sub-Threshold Slope were measured. Device Ion/Ioff data are meeting or exceeding 65nm node targets for High Performance Logic, Low Operating Power and Low Standby Power applications. Other key electrical data for the devices and circuits have been achieved or are close to target goals •
 
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How to Use SOI for Low-Power Applications
by Jean-Luc Pelloie, President, SOISIC (www.soisic.com)

SOI CMOS processes using partially-depleted transistors, most commonly used in current advanced SOI processes (90nm and 65nm nodes), have already proven their performance advantage in CPU applications.

When compared with bulk CMOS at same power-supply voltage (Vdd) and same leakage current, SOI delivers a higher speed thanks to:
the combination of a lower junction capacitance,
an increased drive current during transition of the gates due to dynamic capacitive coupling
and an improved drivability of gates using stacked transistors (NAND, NOR, etc.).

The total power consumption includes:
static power (Pstat),
internal power dissipated in the gates (Pint)
and external power (Pext) dissipated in the wiring loads.

Pext is not reduced when switching from bulk to SOI as the interconnections remain identical; the best way to reduce it is to decrease Vdd. As SOI is faster than bulk, Vdd may be reduced to achieve the same speed performance (e.g., clock frequency of the targeted application); Pext is then reduced proportionally to Vdd2.

By reducing Vdd not only Pext is reduced but also Pint and Pstat, then Ptot is globally reduced. Pstat combines drain-source current and gate leakage, reducing Vdd decreases these two leakage components •
 
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Soitec will have two invited and five contributed papers in the upcoming Silicon-on-Insulator Technology and Devices XII, ECS Proc. Vol 2005-03, edited by G. K. Celler et al. (The Electrochemical Society, Pennington, NJ, USA, 2005). The release date is scheduled for May 15th. Included are joint papers with LETI, IMEP, Kansai University, Freescale and KLA-Tencor.

Soitec and Picogiga also have several papers in another book from the same source and released at the same time: Semiconductor Wafer Bonding VIII: Science, Technology and Applications, ECS Proc Vol. 2005-02, edited by K. D. Hobart et al.
(The Electrochemical Society, Pennington, NJ, USA, 2005).

Samsung published a paper at IEDM, Large Scale Integration and Reliability Consideration of Triple Gate Transistors, describing SOI evaluation for FinFETs.

A joint paper between Freescale, TSMC and Soitec will be presented at the upcoming VLSI Symposium in Japan: Performance of Super-Critical Strained-Si Directly On Insulator (SC-SSOI) CMOS Based on High-Performance PD-SOI Technology. It describes the performance of multiple-VT, Triple-gate oxide SC-SSOI CMOS realized with Freescale’s high-performance Silicon-On-Insulator (HiPerMOS-SOI) and Soitec™’s advanced waferbonding technology.

A joint paper between researchers at MIT and Soitec on the Fabrication of highly reflecting epitaxy-ready Si/SiO 2 Bragg reflectors, was submitted to the IEEE Photonics Technology Letters (2005).

A paper on the Study of Extended-Defect Formation in Ge and Si after H Ion Implantation by T. Akatsu, K. K. Bourdelle, C. Richtarch, B. Faure, and F. Letertre was accepted by Applied Physics Letters (vol. 86, in press 2005) •


 
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